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PILOT:PERFORMANCE sets new standard with performance optimization

Features & Benefits

Features of PILOT:PERFORMANCE

  • Real-time data to identify deviations from plans as quickly as possible
  • A set of business-oriented KPIs / best practice performance figures are provided
  • Current and historical process values and states, as well as individual trend displays, can be accessed by all process staff / decision makers
  • Numerous diagram types and freely-configurable reports to display and document the data recorded
  • Detailed logging of short interruptions and speed reductions in the filling and packing systems

Benefits of PILOT:PERFORMANCE

  • Performance optimization of all processes at a production site using an integrated approach
  • Key maintenance figures to reduce servicing costs and improve plant uptime
  • Measure the overall plant efficiency (OEE) to minimize unscheduled downtime and increase productivity
  • Assessment of site productivity for staff usage
  • Detailed evaluation of „out-of-specification“ states
  • Increased customer satisfaction
  • Reduction in material- and product throughput times
  • Increased sustainability
  • Improved levels of information throughout the organization
Application

Production companies are under constant cost pressure from changing market requirements. In order to increase company profitability, staff must be deployed efficiently, plants managed optimally, maintenance management should be organized as effectively as possible and resource consumption minimized. This can however only be achieved with strong transparency in all relevant performance factors: all possible optimization areas must continue to be identified and risks identified as they arise, using key data. This is integral to costs, efficiency/productivity, quality, service and sustainability. In addition, this information must be available in real-time, such that, for example, sources of production disruptions can be identified and immediately eliminated.

PILOT:Performance was developed precisely for such production control requirements. This Advanced Performance Management solution includes data acquisition, analysis, evaluation and communication components. By selecting and preparing the key data at all levels, they offer live support for specific optimizations to staff and managers in their respective job functions. The specific advantage: for all control requirements, key data are pre-defined, available at the press of a button and immediately usable.

Addons

Addons for PILOT:PERFORMANCE

  • Digitalize your checklists

    Extending the performance analyses and order visualization, all necessary checks and checklists are automatically made available to the operator on the terminal as and when required. The contents of the checklists are configurable by means of yes/no questions, questions on specific value ranges (threshold values) and multiple-choice questions. Documents and photos can also be stored and the operator can work through these checklists both mobile and offline.

  • External displays

    This add-on provides templates to visualize production lines on large screens in production. The screens can show order data, line statuses, machine statuses, target/actual performance data, etc. You can configure any contents.